Otis Instruments, Inc. provided a complete WireFree gas and flame detection solution for a fuel supplier in Texas. The installation was designed to improve safety monitoring across critical fuel handling operations while significantly reducing installation costs and infrastructure requirements.
By utilizing the OI-6000 and OI-5900 WireFree systems, the project eliminated the need for extensive hardwired conduit runs and trenching throughout the facility.
Installation Savings
The WireFree deployment provided major cost and labor reductions, including:
Approximately 6,000 feet of conduit eliminated
At least 1,000 feet of trenching avoided
Reduced installation time and labor costs
Simplified system integration and expansion capability
These savings allowed the fuel supplier to improve safety coverage while minimizing disruption to ongoing operations.
System Applications
Gas Detection Monitoring
Gas detectors were strategically installed at:
Fuel pumps
Storage tanks
Offload dock areas
Tanker barge unloading locations.
The system was configured to detect gasoline vapors and octane compounds, specifically:
Detected Gases
Gasoline/Octane (C8H18)
The OI-6000-CB2-LEL-9-X-O system provided continuous combustible gas monitoring in hazardous areas throughout the facility.
Flame Detection Integration
Flame detectors were installed at truck loading stations to provide rapid flame event detection during fuel transfer operations.
Each flame detector was paired with an OI-5900 WireFree transmitter. The OI-5900 converted the detector’s standard 4-20 mA output signal into a WireFree communication signal, allowing alarm and status data to be transmitted back to the central controller without the need for hardwired communication infrastructure.
Benefits of the WireFree Flame Detection System
Eliminated additional conduit requirements
Reduced installation complexity
Enabled long range WireFree communication
Improved scalability for future expansion
Increased reliability in hazardous environments
Equipment Installed
OI-6000-CB2-LEL-9-X-O
OI-5900
OI-860-00100
OI-WFSB-65
OI-D1xC1X05RDC024CB1A1R/R
Results
The completed installation provided the fuel supplier with a modern WireFree safety monitoring system capable of delivering reliable gas and flame detection coverage across critical operational areas.
By combining WireFree gas detection technology with WireFree flame detector integration, the facility achieved enhanced protection, lower installations costs, and greater operational flexibility.